Industry Safety Alert: Hidden Lithium Battery Modules in Newer Vehicles
Automotive recyclers should be aware that some newer vehicles are equipped with auxiliary lithium battery systems in addition to the traditional 12-volt battery.
A recent discovery involving a 2026 Kia K5 identified a lithium battery module located beneath the seat. Team members noted that similar battery systems have been found in different locations on other models, including center consoles, and may not be immediately identifiable during the dismantling process. According to the discussion, one of the only indications that the vehicle was equipped with this system was information available through the Nodify platform.
Image from a 2026 Kia K5.
Image from a 2026 Kia K5.
Image from a 2026 Kia K5.
Why This Matters
- Auxiliary lithium batteries can present safety risks if they are overlooked during dismantling, vehicle processing, transportation, or crushing operations.
- Battery locations may vary by make and model.
- Traditional visual inspections may not always identify the presence of these systems.
- Staff should remain alert for vehicles that may contain multiple battery systems.
Recommended Actions
- Review procedures for identifying auxiliary battery systems during vehicle intake and dismantling.
- Ensure employees are trained to recognize vehicles that may contain hidden lithium battery modules.
- Utilize available vehicle intelligence tools and OEM resources when evaluating newer-model vehicles.
- Share this information with production, dismantling, and crusher operators.
As vehicle technology continues to evolve, recyclers must remain vigilant in identifying hidden energy storage systems to protect employees, equipment, and facilities.
